Br1-1000 Automatic Single Layer Copper Foil Winding Machine for Transformer

• Customization: Available
• Voltage: 380V
• After-sales Service: on Site Debugging and training
• Model NO.: BR/I-1000
• Coil Type: Round, Rectangle, Square
• Conductor Width: 1000 mm
• Thickness: Au 0.35~2 mm, Al 0.5~2 mm
• Effective Mandrel Length: 1000 mm
• Expanding Force: 0~10000 N
• Tension Working Force: 0~0.6 MPa
• Centering Way(Deviation Recertify): Manual/ Auto
• Automatic: Automatic
• Certification: ISO
• Transport Package: Standard Packing
• Specification: 4800 L 4500 B 2200 H
• Trademark: Senerge
• Origin: Zhejiang
• Production Capacity: 30 Sets/Month

Product Description

BR1-1000 Single Layer Foil Winding Machine for Transformer

S.N	ITEM	SPECIFICATION
1	Coil range
1.1	Axial length	1000 mm
1.2	Axial length(with lead)	1100 mm
1.3	Outside diameter (exclude wires)	Φ700 mm
1.4	Outside diameter(max)	Φ800 mm
1.5	Inside diameter(min)	Φ130 mm
1.6	Coil type	Round, Rectangle,Square
2	Coil material
2.1	Material of conductor	CU(Copper) or Al(aluminum)
2.2	Conductor Width	1000 mm
2.3	Thickness	Au 0.35~2 mm,  Al 0.5~2 mm
2.4	Coil inside diameter	Φ200 ~Φ600 mm
2.5	Coil outside diameter(Including busbar)	Φ1000 mm
3	Decoiler
3.1	Effective mandrel length	1000 mm
3.2	Mandrel diameter (with secondary supplement, optional)	Φ370 ~Φ 420 mm  Φ 470 ~Φ 520 mm
3.3	Mandrel load(max)	3000 KG
3.4	Expanding force	0~10000 N
3.5	Tension working force	0~0.6 Mpa
3.6	Centering way(deviation Recertify)	Manual/ Auto
4	Winding device
4.1	Mandrel rotation speed	0~20 m/min
4.2	Mandrel torque(max)	≥ 6000 N-M
4.3	Winding Motor	11 KW
4.4	Speed regulation	Inverter stepless speed regulation
5	Welding device
5.1	Welding way	TIG
5.2	Welding speed	Inverter speed regulation 0~1m/min
6	Shearing device
6.1	Shearing way	Circular blade
6.2	Shearing speed	1.5 m / min
6.3	Shearing length	1150 mm
7	Layer insulation Decoiler device
7.1	Layer insulation installation mandrel	2 sets
7.2	Insulation Layer coil outside diameter	≤Φ400 mm
7.3	Insulation Layer coil inside diameter	Φ76 mm
7.4	Layer insulation coil width	1000 mm
7.5	installation mandrel expansion way	Pneumatic
7.6	Decoil expansion force	Pneumatic, step-less regulation
8	End insulation decoil device
8.1	End insulation paper roller outside diameter	≤Φ350 mm
8.2	End insulation paper roller inside diameter	Φ56 mm
8.3	End insulation roller width	10~40 mm
9	Rectify device
9.1	Rectify method	Servo system
9.2	Rectify precision	±0 .4 mm
10	Electric system
10.1	Control	PLC with buttons
10.2	Count digits	4 digits(0.0-999.9)
10.3	Precision:	0.1 turn

Transformer Winding Machine is designed to wind HV and LV coils of transformer ,reactor and other electrical equipments. HV lead coil is wire structure, whereas LV coil is foil structure. It can simultaneously complete LV foil winding and HV wire winding .This equipment is used in electrical industry of the similar coil.