Transformer 1100mm Double Layer Copper and Aluminum Foil Winding Machine

• Customization: Available
• Voltage: 380V
• Warranty: 1 Year
• Model NO.: BR/II-1100
• Outside Diameter(Max): Max 800mm
• Width: 250~1000mm
• Loading Capacity: Max3000kg
• Tension: 20000 N
• Centering Mode (Rectifying): Manual / Automatic
• Manual / Automatic: 0~20rpm
• Working Torque: Max 8000 N-M
• Winding Power: 18.5 Kw
• Welding Machine Mode: Welding Machine Mode
• Transport Package: Standard Packing
• Specification: 4700*4200*2200mm
• Trademark: Trihope
• Origin: Shanghai
• Production Capacity: 30 Sets/Month

Product Description

1. Brief Introduction of the Machine:
Transformer 1100mm Double Layer Copper and Aluminum Foil Winding Machine
This foil winding machine is double layer foil winding machine ,apply to amorphous transformer,oil-immersed transformer,winding coil is single foil belt.Coil shape can be round, oval, square, rectangle, etc.

2. Product details:
BR/II-1100 foil winding machine include 1) Foil uncoiling device, 2)Winding device , 3)Layer insulation uncoiling device, 4) The main frame parts, 5)Welding device, 6)Deburring and cleaning device , 7)Cutting device , 8)The end insulation uncoiling device, etc. 

3. Feature of  Foil winding machine:
This foil winding machine is double layer foil winding machine ,apply to amorphous transformer,oil-immersed transformer,winding coil is single foil belt.Coil shape can be round, oval, square, rectangle, etc.,
The equipment is with full function, high production efficiency, the foil belt tension by pneumatic control is convenient and reliable, adjusting by servo control is accurate ,stable and reliable, to ensure the processing quality of wire coil.
LV foil coil uses different thickness copper or aluminum foil as conductor, wide band type insulation material as layer insulation , complete winding in foil type winding machine, forming roll coil.
This equipment can also be applied to the similar coil winding of electrical industry .
The machine adopts PLC control method has the characteristics of high degree of automation and full function.Each function of equipment provides enough support for producing the electrician foil coil which meet the requirements of specification .This machine is necessary equipment for producing such appliances parts.

4. Technical Parameters

S.N	ITEM	SPECIFICATION
1	Coil	Processing range
1.1	Axial length	250~1000 mm
1.2	Axial length(Include lead)	350~1400 mm
1.3	Outer diameter ( Max )	Φ700
1.4	Coil form	Round, rectangular, coil weight ≤2000 KG
1.5	Center height	900mm
2	Coil Material	Copper foil, aluminum foil
2.1	Width	250-1000 mm
2.2	Thickness (Max) (Total thickness)	Copper foil :0.2~1.8 mm Aluminum foil : 0.3~2.0 mm
2.3	Coil inner diameter	φ500
2.4	Coil outer diameter( Max )	φ1000
	De-coiler (TWO SETS)	Independent two sets
3.1	Length of bearing cylinder	1100 mm
3.2	Expansion range of bearing cylinder	Φ470~φ520
3.3	Bearing capacity( Max)	2000KG
3.4	Expansion force (Pneumatic)	0~20000N   Expansion force stepless adjustable
3.5	Mode of offset correction	Manual / Automatic
	Winding machine
4.1	Winding speed	0~20 rpm
4.2	Working torque( Max	≥ 10000 N•M
4.3	Winding power	22 KW
4.4	Speed control way	Frequency conversion stepless speed regulation
4.5	Winding shaft	70*70mm
5	Welding device
5.1	Welding mode	TIG
5.2	Conducting bar welding thickness	≤ 20mm
5.3	Welding speed	Automatic speed control 0~1m / min Stepless speed regulation
6	Cutting device
6.1	Cutting form	Screw cutting disc
6.2	Cutting speed	1.5 m / min
6.3	Cutting length	1100mm
7.	Layer insulating decoil device
7.1	Layer insulation installed shaft	2 sets
7.2	Layer insulation roll outer diameter	≤φ400 mm
7.3	Layer insulation roll inner diameter	φ76 mm
7.4	Layer insulation roll width	250~1100 mm
7.5	Decoil shaft tension method	Inflatable type
8.	The end insulation uncoiling device
8.1	Quantity	Left and right each 4 sets
8.2	The end insulation outside diameter	≤φ350 mm
8.3	The end insulation ininer diameter	Φ 56 mm
8.4	The end insulation width	10-40mm
9.	Rectifying device	Independent two sets
9.1	Rectifying mode	Servo system
9.2	Rectifying precision	Random±0 .4 mm      20 layers coil ±1mm
10.	Electric control system	PLC automatic control mode
10.1	Number of digitals	4-digital(0--9999.9)Counting accuracy 0.1 turn
10.2	Operation interface	Color touch screen
11.	Other
11.1	Layer insulation cutting device	Configuration two sets
11.2	Foil material edges deburring device	Configuration two sets
11.3	Foil material cleaning device	Configuration two sets
11.4	Welding coolingwater tank	configuration