Br-1000 Transformer Coil Foil Winding Machine

• Axial Length: 250~1000mm
• Outside Diameter(Max): Max 800mm
• Width: 250~1000mm
• Loading Capacity: Max3000kg
• Tension: 20000 N
• Centering Mode (Rectifying): Manual / Automatic
• Model NO.: BR-1000
• Manual / Automatic: 0~20rpm
• Working Torque: Max 8000 N-M
• Winding Power: 18.5 Kw
• Welding Machine Mode: Welding Machine Mode
• Transport Package: Standard Packing
• Specification: 4700*4200*2200mm
• Trademark: Senerge
• Origin: Zhejiang
• Production Capacity: 30 Sets/Month

Product Description

BR-1000 Transformer Coil Foil Winding Machine 
3.1  Coil processing range
Axial length             250~1000mm
Axial length(with lead)  400~1150mm
Outside diameter (exclude busbar)      Φ700mm
Outside diameter(max)                Max  Φ800mm
Rectangle coil:  diagonal length       800mm
Coil shape         Circle / rectangle      

3.2  Material of coil
Material   Copper foil / aluminum foil
    Width               250~1000mm
    Thickness      copper foil:0.35~2mm
                   aluminum foil:0.6~3mm
    Inner diameter of foil reel           Φ500
    Outer diameter of foil reel           MaxΦ1000

3.3  De-coiler
     Length of loading shaft        1050mm
Expansion range of loading shaft    Φ470--Φ520
Loading capacity        Max3000KG
Tension              20000 N
Centering mode (rectifying)   Manual / automatic

3.4  Winding machine
    winding speed           0~20rpm
Working  torque          Max≥ 8000 N-M   
Winding power           18.5 KW             
    Speed regulation mode   Variable frequency stepless speed regulation
Winding shaft             50*90*L mm

3.5  Welding device
     Welding machine mode          TIG
    Welding speed           Inverter speed adjustable  0~0.7m/min

3.6  Shearing device
    Shearing method           guide screw disc blade
    Shearing speed           1.5m/min
    Shearing length           1050mm

3.7  Layer insulation De-coiler device
     Layer insulation installation mandrel        Two Set
Insulation Layer coil outside diameter       ≤Φ400 mm
Insulation Layer coil inside diameter       Φ76 mm
Layer insulation coil width       ≤1050mm
Installation mandrel expansion way     Pneumatic
De-coil expansion force           Pneumatic, step-less regulation

3.8  End insulation de-coil device
   Qty               4sets(each 2 sets)
End insulation paper roller
outside diameter                       ≤Φ350 mm
End insulation paper roller
Inner diameter                        Φ56 mm
End insulation roll width       10~40mm

3.9  Rectify device
     Rectify method           Servo system
     Rectify precision          ±0 .5mm

3.10 Electric system
Control           PLC self-control, with button operation
    Count digits           (0~999.9)4 digits
    Precision:           0.1 turn