3 Coils Simultaneously Automatic Winding Machine

• Customization: Available
• Voltage: 380V
• Warranty: 1 Year
• Model NO.: ZPX1200-III
• Driven Type: Electric
• Condition: New
• Automatic Grade: Automatic
• Winding Shaft Center Height: 880mm
• Max Width Winding Shaft: 1200mm
• Winding Speed: 0-200rpm
• Max Outer Dia.: 600mm
• Max Coil Height: 800mm
• Max Coil Weight: 500kg
• Round Wire: 0.5-4.5mm
• Flat Wire(Max): 4X15mm
• Auto Wiring Function: Wire Minmum Pitch 0.01mm
• Transport Package: Standard
• Specification: 1200
• Trademark: Trihope
• Origin: Shanghai
• HS Code: 8479811
• Production Capacity: 30 Sets/Month

Product Description

I  General description:
ZPX automatic wiring winding machine adopts automatic wiring and tension stretching technology. The automatic winding machine is suitable for winding all kinds of small and medium-sized distribution transformers, CT &PT, reactor coils and similar processes. It is composed of winding host, automatic wiring device, layer insulation supply device, adjustable expansion pay-off stand, pneumatic system, PLC control and servo system. It has the advantages of high automation, complete functions and strong power, which guarantees the axial tightness and amplitude tightness of the coil winding, especially suitable for winding rectangular coils.
 
II  Equipment main configuration

Sr	configuration	quantity
1	winding device	1 set
2	auto wiring device	3 set
3	layer insulation shaft	2 set
4	pay-off	3 set
5	electric control system	1 set

III Technical parameters

winding shaft center height		880mm
max width winding shaft		1200mm
max torque		Max:500N.m
winding speed		0-200r/min
speed regulation		inverter stepless
applicable working piece (single coil)	outer diemater (o.d.)	≤600mm
	inner diameter (i.d.)	≥60mm
	coil height	H≤800mm , if winding single coil only
	coil weight	Max:500kg
	working width	max=800mm, if winding single coil only
winding coil quantity:		can wind 3 coils at same time,each single coil width ≤300mm
counting		9999.9, 5-digit digital display, the total number of turns can be prefixed and up to 20 segments within the total number of turns can be prefixed, reversible counting, power failure hold function
pay-off(3 set)		pay-off disc adopts pneumatic expension force
conductor	rectangular wire	Min 1.2X3.5,      Max 4×12mm
	round wire	Φ0.5mm-Φ4.5mm
auto wiring function		wire minmum pitch 0.01mm
insulation paper pay-off shaft		2 shaft(pneumatic tension)
winding motor power		7.5KW
total power		8KW
power supply		460V/60HZ
compressed air supply		min 0.3M³/min
winding shaft		50X50 square shaft(or as per customer need)
machine color		RAL5015(blue)

IV  Detail description
1 Function feature:
1.1 The machine adopts high-precision gear reducer and variable frequency stepless speed regulation system, which has high efficiency and low noise.
1.2 The motor has brake function, sensitive and reliable.
1.3 The spindle shaft adopts frequency conversion speed regulation, high-speed encoder counting, braking and starting controlled by PLC program.
The brake slope can be set to suit the best winding condition.
1.4 Wide range of frequency conversion speed regulation, accurate speed regulation, stable.
1.5 Automatic wiring function.
1.6 Servo motor and PLC control system, HD touch screen and human-machine dialogue operation interface,
The linear drive of wiring adopts imported ball screw and linear ball guide to ensure the precise wiring pitch.
1.7 Set up dedicated lines to synchronize automatic wiring and winding.
1.8 The wire lining device is provided with an elastic wheel to avoid the breakage of the paper when winding the rectangular coil with rectangular flat wire.
1.9 Before winding, the brake line pitch can be conveniently set according to different wire gauges. During the winding process, the possible errors can be manually fine-tuned to ensure the precision of the coil.
1.10 The bench control box is placed above the chassis, easy to use and clear to display.