Br/2-600 Double Layer Foil Winding Machine for Transformer Coil

• Axial Length: 180~600mm
• Outer Diameter ( Contain Lead): Max 700
• Width: 180~600mm
• Loading Weight: Max2000kg
• Tight Force: Max8000n
• Rectify Deviation: Manual/Auto
• Model NO.: BR/2-600
• Work Torque: Max6000 N.M
• Winding Power: 15kw
• Speed Adjustment: VFD Stepless Adjustment
• Winding Shaft: 50*90*L
• Transport Package: Standard Packing
• Specification: 4700*3200*2200mm
• Trademark: Senerge
• Origin: Zhejiang
• Production Capacity: 30 Sets/Month

Product Description

BR/2-600 Double layer Foil Winding Machine for Transformer Coil 
 

1.General introduction

BR/2-600 foil winding machine is suitable for winding of foil coil in transformer and electrical industry.

Foil coil uses different thickness copper or aluminum foil as conductor,wide band type insulation material as layer insulation ,narrow strip type insulation material as end insulation , complete winding in foil type winding machine at one time ,forming roll coil.At the same time, finish the welding and outer surface wrapping of the inner and outer leads of the coil.The various functions of the equipment provide sufficient support for the production of foil coils that meet the requirements of the specification, and are the professional equipment for producing the components of such electrical products.

2.Technical specification and parameters
2.1 Coil processing range
axial length                     180~600mm
axial length (Contain lead)330~750mm
outer diameter  (not Contain lead)    Φ600
outer diameter  ( Contain lead)       MaxΦ700
coil type            round,rectangle

2.2 coil material
Material             copper,aluminum
width               180~600mm
thickness(total thickness)         
copper:0.35~2mm
aluminum:0.6~3mm
roll inner Dia            Φ500
roll outer Dia            MaxΦ1000

2.3  Decoiler
length of loading bucket     650mm
E/C range of loading bucket   Φ470--Φ520
Loading weight            Max2000KG
tight force                 Max8000N  
rectify deviation   manual/auto
 
2.4  Rewinding
winding speed     0~20rpm
work torque       Max6000 N.M
winding power     15KW
speed adjustment   VFD stepless adjustment
winding shaft      50*90*L

2.5  Welding device
Welding way    TIG
Welding speed   0~0.7m/min frequency conversion speed adjustment


2.6  Shearing device
 shearing type         round disc cutter 
 shearing speed        1.5m/min
 shearing length        650mm

2.7  Layer insulation decoiler
layer insulation shaft            2 sets
layer insulation roll outer dia      ≤Φ400 mm
layer insulation roll inner dia       Φ76 mm
layer insulation roll width          180~600mm
swelling mode                    pneumatic
tension                         pneumatic stepless

2.8  End insulation device
Quantity 4 sets (each 2 sets in left & right side)   
end insulation roll outer dia.    ≤Φ350 mm
end insulation roll inner dia.     Φ56 mm
end insulation roll width        10~40mm

2.9  Rectify deviation
 rectify mode          servo system
 rectify accuracy        ±0 .5mm

2.10 Electric control system  
control mode  PLC automatic mode,Auxiliary button operation.
count mode         four digit(0~999.9)
Count accuracy      0.1turn
 
2.11 other
Overall dimension        4700*3200*2200mm
Total Weight            ≈6000KG
Energy          
Electricity : 22KW Three phases and five lines AC380,50HZ
 compressed air≥0.6Mpa,0.1M3/min
 

3.Equipment composition :

consist of Decoiler,leading device ,tension device ,butting device ,shearing device ,End insulation device
,rewinding machine ,welding device ,layer insulation decoiler , rectify device ,electric control device and other device .