Ce Approved Servo Control High Speed Transformer Core Cut to Length Line

• Length: 380~1800mm
• Width: 40~300mm
• Thickness: 0.23~0.35mm
• Shearing Angle: 0.025
• Shearing Burr: 0.02mm
• Tolerance of Width: 0.1mm
• Model NO.: HJ-300/1800
• Feeding Speed: 0~180m/Min
• Width of Coil: 40~300mm
• Decoiler Line Speed: 0~180m/Min Stepless Speed
• Mandrel Diameter Change: 480~520mm
• Transport Package: Standard
• Specification: 12000mm*W1900mm*H 2400mm
• Trademark: Senerge
• Origin: Zhejiang
• HS Code: 8462312000
• Production Capacity: 30 Sets/Month

Product Description

HJ-300/1800 Transformer Core Cut to Length Line

2.Summary

HJ-300/1800 is specialized equipment for production of transformer cores. It consists of 2 shearing stations and 1 V-notching station to process the lamination of yoke, leg and center leg etc. The equipment adopts the Mitsubishi automatic control system, operation easily, high automation and precision. The equipment adopts multiple sets of AC servo system. Respectively used in: material transmission channel by servo motor to set material width in screen operation and automatic positioning. Shearing and v-notching adopt AC servo motor as driving power, with fast response speed, low noise, small vibration, convenience maintenance. The equipment is easy to maintenance, covers small area.

3.    Main technical performance
3.1   Processing range
length      380~1800mm
Width      40~300mm
Thickness   0.23~0.35mm

3.2    Process precision
Tolerance of length:≤±0.10mm when L ≤1000mm
                 ≤±0.15mm  when L > 1000mm
Shearing angle:±0.025º
Shearing burr:≤0.02mm

3.3   Applicable silicon coil specification requirements
Tolerance of width  ≤±0.1mm   
Burr     ≤0.03mm
Tolerance of S   ≤0.2mm/2m  

3.4    Feeding speed 0~180m/min
Shear efficiency :Max 60 pieces/min (combination of yokr and side leg, W=160mm, V yoke L1=800mm, Side Leg L1=800mm)
3.5   Power
Rated    P=25KW
Three phase AC supply 380V ±10%  50Hz
3.6  Dimension
About L 12000mm*W1900mm*H 2400mm

4. Composition and main function of equipment
The equipment is composed of double head decoiler device, buffer device, feeding device, v-notching, shear device, transmission device, depiler device, stacking device and electric control system.

4.1 Double head decoiler device
Silicon steel sheet feeding adopt variable frequency speed regulation mode, automatic tracking system control. Manual mechanical control mandrel expanding range.
Single mandrel work parameter
Maximum load weight (one head) 1000KG
Loading coil inner diameter    Φ500mm-510mm
Coil max outside diameter     ≤Φ1000mm
Width of coil               40~300mm
Decoiler line speed          0~180m/min stepless speed regulation
Mandrel diameter change     Φ480~Φ520mm

4.2  Buffer device
Adopt no-pit material storage way, which is convenient to install the
equipment and use safely

4.3   Feeding device
Feeding device is the core part of shear machine; adopt the closed loop control mode. Device is composed of feeding roller, length measuring wheel, with limitation, servo width adjustment, servo feeding system and so on. The feeding roller is composed of an upper roller and a lower roller, the lower roller is an active roller, the upper roller is a pressing roller, and the lower roller is uniformly pressed on the lower roller by a certain air pressure, so as to ensure that the material is stable and the surface does not run in slip.

4.4  V-notching device
V-notching device is used for punching and cutting of yoke V type gap and center leg, which is composed of the base ,cutter(including the upper blade, the lower blade, blade holder, blade body ),servo motor(including power control of punching and cutting, the control of horizontal movement),precision ball guide post guide sleeve, horizontal adjustment linear guide rail, ball screw and so on. According to product width and notching depth to adjust v-notching device automatically by touch screen operation, which meet the work requirements of center leg and yoke, etc.
V-notching device related parameters:
The cutting blade is made of 40 Cr carbide alloy, and each grinding can be used for 1,000,000 shears.
Notching range: Perpendicular to the sheet ±25mm, The step can be upto 7 steps.
Stroke of notching blade 10mm

4.5 Shearing device
Equipped with two shearing devices, put 45 degrees and 135 degrees position. Each set of device consist of base (including upper and lower machine plate, column, precision ball, guide pillar and cover), shear blade (including upper blade, lower blade, blade holder, blade body), servo system (shearing power) and so on.
Shearing device related parameters:
The cutting blade is made of 40 Cr carbide alloy, and each grinding can be used for 1,000,000 shears.
Blade edge length    480mm
Shearing burr       ≤0.02mm

4.6   Transmission device
The device adopts the center positioning way, transmission belt step-less speed regulation, discharge smoothly. The line adopts the automatic width adjustment operation modes to meet the transmission of different material sheet width. Width adjustment device adopt the straight line guide, ball screw drive mode. The width adjustment of whole line work together, electric focus adjustment, position display.

4.7   Depiler device
The function of depiler device is to transfer the material sheet from the transmission device to the upper-bridge and lower-bridge according to controller instruction to finish the depiler. The device consists of auxiliary feeding roller, depiler plate, depiler cylinder, upper-lower transition plate, upper-lower bridge, AC motor, servo motor , reducer and so on. The two up and down bridge can lift automatically according to the material sheet stacking height

4.8   Stacking device
Stacking device is composed of stacking table, stacking plate and so on. Up and down two floors, is the frame structure. Material plate can transverse translation, convenient to the hoisting of material plate. Stacking plate size: 1800*350mm             
      
4.9   Electric control system
Speed adjustment, positioning and function control is composed of Mitsubishi AC servo system and logic control system and other modules. Operation terminal adopt Siemens touch screen, ensure the high speed response capability of system and high precision motion control